Brake Pads Combined Grinding Machine

All-in-One Process Integration & Core Merits

  • As a cutting-edge solution in brake pad processing, the Brake Pads Combined Grinding Machine is a core equipment offering from Fu Chun Jiang Master Brake Pad Machine, designed to optimize manufacturing efficiency for industry manufacturers.
  • It integrates four critical processing steps—slotting, coarse grinding, fine grinding, and dust cleaning—into a single compact system, replacing traditional scattered production lines with a streamlined workflow.
  • This integration eliminates redundant material handling between processes, boosts production efficiency substantially, and ensures consistent processing precision, embodying Fu Chun Jiang Master Brake Pad Machine’s commitment to efficient, high-quality manufacturing solutions.

Grinding Unit Specifications & Capabilities

  • Rough Surface Grinding Unit: Equipped with a vertical spindle driven by an 11.25 Kw motor, it enables rapid, uniform material removal to prepare brake pads for subsequent fine processing, ensuring stable thickness control during the coarse grinding stage.
  • Slot Grinding Unit: Features a horizontal spindle with 7.5 Kw power, specialized in precise slot forming. It guarantees accurate slot depth and width—key factors for enhancing braking efficiency and heat dissipation of the final brake pads.
  • Fine Surface Grinding Unit: Powered by a 7.5 Kw motor with a vertical spindle, it delivers the smooth surface finish required for optimal braking performance. All spindles operate at 2,950 RPM, achieving a balance between efficient material removal and high-precision finishing.

Traveling Device: Performance & Reliability

  • Feeding Speed Adjustment: Boasts an adjustable feeding speed range of 0 to 4.2 m/min, allowing operators to tailor speed to different processing stages—higher speeds for coarse grinding to maximize efficiency and lower speeds for fine grinding to ensure precision.
  • Power & Stability: Driven by a reliable induction motor and a 1.5 Kw geared motor, it maintains stable operation and consistent power output during long-term use.
  • Fixing & Feeding System: The magnet rail design securely holds brake pads in place during movement, preventing displacement and ensuring processing accuracy. The roller chain feeding system is built to withstand heavy loads and continuous operation.

Auxiliary Functional Modules: Efficiency & Practicality

  • Automated Loading Adjustment: The automated loading system adjusting device quickly adapts to different brake pad sizes and types, reducing manual intervention and further improving production efficiency—aligning with the high-efficiency standards of Fu Chun Jiang Master Brake Pad Machine.
  • Dust & Debris Cleaning: The brush unit, powered by a 180 W induction motor, effectively removes grinding debris and dust. With an adjustable height ratio of 1:6, it ensures thorough cleaning for various brake pad specifications, maintaining a safe and clean working environment.

Turn Over Device: Comprehensive Processing Capability

  • The turn over device features a division degree of 90rad×4, enabling 90-degree incremental rotation of brake pads during processing.
  • This rotation capability allows for comprehensive processing of all brake pad surfaces, ensuring uniform grinding quality across the entire product and meeting the industry’s stringent performance standards.