Brake Pads Powder Coating Line
Infrared Heating: Energy-Saving & Rapid Temperature Rise
The Brake Pads Powder Coating Line, a core product of Fu Chun Jiang Master Brake Pad Machine, adopts high-efficiency infrared heating technology that outperforms traditional electric heating systems at the same power level.
It achieves 30–50% energy savings by utilizing specialized short and medium-wave infrared radiation, rather than conventional conduction-based heating methods.
Heating speed is significantly improved, reaching 200℃ from ambient temperature in just 4–5 minutes, compared to 40–60 minutes required by traditional electric heating tunnels.
Compact Design & Efficient Cooling Performance
Infrared heating targets only the brake pad surface, minimizing internal heat accumulation and reducing the overall length of the heating tunnel.
This space-saving design makes the line ideal for manufacturing facilities with limited floor space, a key advantage designed by Fu Chun Jiang Master Brake Pad Machine.
Surface-focused heating also shortens cooling cycles and reduces power consumption in the cooling tunnel, further enhancing operational efficiency.
Powder Coating System: Precision & Uniformity
As the core component of the line, the powder coating system ensures consistent, uniform powder application across brake pads of all sizes and shapes.
Advanced spraying technology delivers precise powder dosage to every area of the brake pad, critical for maintaining product quality and durability.
The system is engineered to meet the high-performance standards of professional brake pad manufacturing, aligning with Fu Chun Jiang Master Brake Pad Machine’s quality commitment.
Transition Section: Smooth & Damage-Free Production Flow
The transition section connects different processing stages, enabling seamless transfer of brake pads without disrupting production rhythm.
Its optimized design prevents damage to the powder coating and avoids unevenness during transit, ensuring consistency before subsequent processing.
It also enhances operational safety and efficiency by streamlining the movement of brake pads through the production line.
Electrostatic Coating Device: Strong Adhesion & Automation
Equipped with a built-in high-voltage automatic electrostatic powder coating device, the line uses electrostatic force to ensure firm powder adhesion to brake pad surfaces.
This results in a durable, long-lasting coating that meets industrial durability requirements.
Automatic operation reduces manual intervention, improving both processing efficiency and coating accuracy.
Powder Recycling System: Cost-Effective & Sustainable
A pulse-type powder recovery device collects excess unapplied powder, which is then recycled through a closed-loop system.
This minimizes powder waste, lowers material costs, and supports environmentally sustainable production practices.
The closed-loop design also maintains consistent powder quality for repeated use, ensuring stable coating performance.
Cooling & Discharge: Streamlined Post-Coating Processing
After powder curing via infrared heating, the cooling tunnel rapidly cools brake pads to a handleable temperature, leveraging the advantages of surface heating to shorten cooling time.
Cooled brake pads are discharged through a dedicated area, ready for immediate inspection or packaging without unnecessary delays.
This streamlined process further boosts overall production throughput.
Electricity Control System: Stable Operation & Energy Optimization
The integrated electricity control system manages power supply to all line components, ensuring stable and reliable operation at all stages.
It monitors energy consumption in real time, allowing for easy adjustments to optimize energy efficiency and reduce operational costs.
Precise power regulation ensures each component receives the correct input, maintaining consistent performance and extending equipment lifespan.